Using Modbus Master (ASC/RTU/TCP) drivers with ATOS’s controllers.

1) Introduction

In addition to communicating with APR03 protocol, ATOS’s controllers can also establish communication with Modbus protocol (which can be set at ATOS’s programming tool) on RTU mode via RS-485 network.

However, to be able to connect with ATOS’s controllers via Elipse’s Modbus Master driver, some specific settings are required. These settings are described in this article.


2) Frames’s size limits for Modbus protocol

Modbus protocol sets a simple data unit called PDU (Protocol Data Unit), which remains unchanged in the protocol’s several modes and communication layers.

The full communication frame, including PDU and other additional header fields, is called ADU (Application Data Unit).

A complete Modbus frame (ADU) can have a PDU that is no larger than 253 bytes.

3) ATOS’s Modbus Protocol

ATOS’s controllers implement a default Modbus protocol, with little variation.

In newer controllers, using A1 configuration protocol, the only difference from the default Modbus protocol is regarding their sizes.

Older controllers, using WinSUP, also have another difference: registers are addressed byte by byte, and superblocks (EnableReadGrouping) cannot be used.

All limits accepted by ATOS’s PLCs, as well as a detailed view of the protocol, are found at PR3 – 01/2001 technical newsletter, which can be downloaded from ATOS’s website. A thorough read of this document is highly recommended.


4) Byte order

Modbus protocol sets how bytes sent to the PDU’s data area must be sorted out, where each Word’s most significant byte must appear first in each register.

ATOS’s older controllers, which use WinSUP software, sort their bytes according to the protocol’s specifications. 32-bit types, however, are not defined by the protocol, and use the reverse sorting order for its Words; this order demands the driver’s Swap Word option to be enabled.

More recent controllers, using A1 software, allow you to configure their byte order. To use the protocol’s default, choose Motorola option on the PLC’s settings.

5) Final remarks

The table below summarizes the settings discussed in this article:

 Contoller type  Recommended settings
 PLC with Blackfin processor (using A1 programming tool)
  • If bit read/write is not used: customize the PCU’s maximum limit as 60 bytes
  • If bit read/write is used: turn off superblocks (EnableGroupReading = FALSE), and group tags into blocks manually, according to the limits supported in ATOS’s Modbus (see PR3 01/2001 technical newsletter at ATOS’s website)
  • Set the PLC’s byte order to Motorola standard. If another standard is necessary, change the driver’s sorting settings(swap options)
 Controller using other processors (with WinSUP software)
  • If bit read/write is not used: customize the PCU’s maximum limit as 60 bytes
  • Turn off superblocks (EnableGroupReading = FALSE), and group tags into blocks manually, according to the limits supported in ATOS’s Modbus (see PR3 01/2001 technical newsletter at ATOS’s website)
  • All driver’s operations with 32-bit data must have their Swap Word option enabled. The other operations must keep all resorting/swap options disabled

If you need to group the tags into blocks manually, thus turning off superblocks option, use the table below to determine the maximum amount of elements per block, depending on the Modbus function being used.

 Modbus’s read function  Datatype size  Maximum number of elements
 3 or 4  16 bits  30
 3 or 4  32 bits  15
 1,2  1 bit  64

The table above presents only Modbus’s read functions, since write functions are usually performed in individual elements, and not in block. Modbus’s write functions have a smaller register limit.

If you occasionally need to write whole blocks, the limits are the following:

 Modbus’s write functions  Datatype size  Maximum number of elements
 16  16 bits  27
 16  32 bits  13
 15  1 bit  64

 

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